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64impala
Joined: 18 Jan 2010 Posts: 12 Location: Wisconsin
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Posted:Tue Oct 26, 2010 8:21 pm Post subject |
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Hi -
I currently burning wood pellets in my AE stove, but am considering trying biomass pellet (grass) as an alternative.
I'm not going to get the BTU's out of grass like wood obviously, and probably more ash.
Is there any reason why this wouldn't work? I saw a mention in a different post about updated fuel tables. How do I get those updates? My stove is a 2007 model and I'm sure nothing has been updated since I got it.
Any help is greatly appreciate. |
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rona Super Burner

Joined: 24 Nov 2006 Posts: 1594 Location: Southwestern Minn
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Posted:Tue Oct 26, 2010 8:27 pm Post subject |
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| Iwould try blending them with regular pellets first. They do make a lot of ash. We tried making them using switch grass and lots of ash and pellets were not stable. There was a pellet business using alfalfa used for livestock feed and they made alfalfa pellets so we had them make pellets out of switch grass. I would consider it a failure that time. Maybe there is a additive that would help firm them up. |
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kappel15 Super Burner

Joined: 05 Jun 2006 Posts: 6963 Location: iowa
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Posted:Tue Oct 26, 2010 9:01 pm Post subject |
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hi 64impala and welcome to the forum. a dealer would have to install the other fuel tables. they are just improved tables of what is already on your stove. but if your stove is running fine, there is no reason for it. grass pellets is not one of the fuel tables on the AE, but you can experiment with them. just make sure you are around for a while when trying them in case of issues. the stove and exhaust path may need more cleaning with these "high" ash content pellets. do you know what number control board you have in your stove? kap _________________ Quadra Fire
Trained Tech.
Sante Fe
Mt. Vernon AE
kan-burn shur-kleenII kap-kleaner |
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64impala
Joined: 18 Jan 2010 Posts: 12 Location: Wisconsin
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Posted:Wed Oct 27, 2010 7:29 pm Post subject |
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Hi Kap -
Where would I find the number on the control board? Is that in the stove or on the thermostat?
Rona - When you mean the switch grass pellets weren't stable, do you mean they were crumbly or didn't hold their shape? If that is the case, it is my understanding that if the biomass is too dry, not enough steam is created in the pelletizing process. Without the steam, the lignin (the glue inside the plant material) doesn't get transported through the entire pellet, resulting in a pellet that isn't firm or hold it shape. |
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kappel15 Super Burner

Joined: 05 Jun 2006 Posts: 6963 Location: iowa
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Posted:Wed Oct 27, 2010 7:32 pm Post subject |
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remove left side panel, and you will see the control board, it has a white sticker on it. the number will be on there. srv7000 - _________________ Quadra Fire
Trained Tech.
Sante Fe
Mt. Vernon AE
kan-burn shur-kleenII kap-kleaner |
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tjnamtiw Regular Burner


Joined: 05 Apr 2009 Posts: 473 Location: Georgia
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Posted:Wed Oct 27, 2010 8:11 pm Post subject |
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You can also buy binder that is mixed in with the biomass when the pellets are processed. These small pelletizers don't get hot enough to release the lignin. In the case of the switchgrass, maybe there isn't enough lignin or they didn't run long enough to get up to temperature. _________________ Quadra-Fire Castile and Sante Fe inserts
Tom |
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kimeric Learner Burner

Joined: 01 Oct 2008 Posts: 24 Location: wi
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Posted:Thu Oct 28, 2010 6:30 am Post subject |
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| 64impala, where are ya in WI? and where ya gettin the pellets? |
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rona Super Burner

Joined: 24 Nov 2006 Posts: 1594 Location: Southwestern Minn
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Posted:Thu Oct 28, 2010 9:09 am Post subject |
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| 64impala wrote: | Hi Kap -
Where would I find the number on the control board? Is that in the stove or on the thermostat?
Rona - When you mean the switch grass pellets weren't stable, do you mean they were crumbly or didn't hold their shape? If that is the case, it is my understanding that if the biomass is too dry, not enough steam is created in the pelletizing process. Without the steam, the lignin (the glue inside the plant material) doesn't get transported through the entire pellet, resulting in a pellet that isn't firm or hold it shape. |
I was referring to the fact that they fell apart and probably would need to have something added to hold a pellet together.
Possibly DDGs or sunflower hulls maybe a combination. it is a trial and error situation.
I think you will have to consider it a hobby rather then a money saving event at least for a while.
I think Tom studied it quite a bit and could add to this conversation.
We looked into it locally and came to the conclusion that it would take a group of people tossing money into the pot to purchase a decent pto pellet maker.
We are all farmers or semi retired and have the tractors and grinders and mixers . We also have methods of drying them available so buying a pellet machine would be the only added investment. But economically it won't pay. |
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tjnamtiw Regular Burner


Joined: 05 Apr 2009 Posts: 473 Location: Georgia
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Posted:Thu Oct 28, 2010 1:24 pm Post subject |
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Yea, Ron's right. It would take a group of like-minded 'workers' to pump out the pellets and make it worth while. There's a lot more than just dumping ground up material in the hopper. Sources for the binder can be either from www.makeyourownpellets.com or from the distributor >>> http://www.mataminc.com/woodfuel.php _________________ Quadra-Fire Castile and Sante Fe inserts
Tom |
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kappel15 Super Burner

Joined: 05 Jun 2006 Posts: 6963 Location: iowa
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Posted:Thu Oct 28, 2010 1:57 pm Post subject |
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if these pellets are falling apart real easy, one thing you would have to worry about is a dropchute fire if enough fines got caught in it. _________________ Quadra Fire
Trained Tech.
Sante Fe
Mt. Vernon AE
kan-burn shur-kleenII kap-kleaner |
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rona Super Burner

Joined: 24 Nov 2006 Posts: 1594 Location: Southwestern Minn
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Posted:Thu Oct 28, 2010 2:14 pm Post subject |
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One other thing to consider .- Dust is highly explosive and all you have to do is read about the grain elevators that blow up plus the different pellet factories that used to be in business but burned down.
There is businesses that grind up scrap wood and make livestock bedding from it. They burn up regularly too. I have friends that make a decent income by picking up scrap wood and grind it for livestock bedding. Our plan was to possibly work with them towards making wood pellets but they made more on selling bedding then what they could get if they sold wood pellets. Their plant was totally destroyed by fire a month ago |
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64impala
Joined: 18 Jan 2010 Posts: 12 Location: Wisconsin
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Posted:Thu Oct 28, 2010 5:45 pm Post subject |
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| kimeric wrote: | | 64impala, where are ya in WI? and where ya gettin the pellets? |
South of Madison....
Kap - my control board # is 7000-456 REV C, mfg date of 49/08
I appreciate all the input. The mill I'm looking at is a pretty big one, a 22HP, one lung diesel. The PTO version would be pretty nice, but I don't have the tractor to go with it. I've got about 20 acres (engineer, not a farmer) so raw material isn't an issue. I'd really like to try some corn stalk/cob pellets too.
I'm still researching mills. The place I'm considering will actually run material that you send and make pellets out of it and send them back to use/evaluate. I need to get my lawn cut one last time to see if I can get some grass pellets made to try out.
From what I understand from my reading, is the material being pelletized needs to be between 10-15% moisture to get good, hard pellets. Many places "claim" binder isn't needed if the moisture content is correct.
If anything, its going to be a fun experiment. I love to tinker. |
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rona Super Burner

Joined: 24 Nov 2006 Posts: 1594 Location: Southwestern Minn
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Posted:Thu Oct 28, 2010 6:07 pm Post subject |
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Not to discourage you but if that one lung diesel comes with a spare repair kit, has a water cooling tank instead of a radiator and is chinese made there is several issues with it.
Look at the one made in the US. Blue and White color but forgot the name right now. Tom could help with that.
Make sure you don't have to stand over it and push the material down the hopper and into the mechanism with a stick.
Also see if they have a way of controlling the length of the pellets.
Two simple but important things to watch for. See if there is anyone close enough that has one of the same brand that you are looking for so you can talk to the owner.
We were lucky enough to spend a day with a dealer as he struggled to make it work to give a demonstration. He said he had received training on running it but you could have fooled me. He ended up with one man pouring material into the hopper, another pushing it down with a stick. Someone else moving pails of pellets and spreading them on a screen to cool of and dry.
Those machines were made for third world countries so farmers could make their own feed. |
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tjnamtiw Regular Burner


Joined: 05 Apr 2009 Posts: 473 Location: Georgia
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Posted:Thu Oct 28, 2010 9:03 pm Post subject |
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http://www.buskirkeng.com/
Looks like a good machine. I ALMOST bought a Chinese 22 hp mill, three sets of dies, a hammer mill and 2 extra screens. Including shipping, hiring a import broker, and shipping to my door was just under $4000. You can see the markup from the US sellers of the equipment. _________________ Quadra-Fire Castile and Sante Fe inserts
Tom |
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64impala
Joined: 18 Jan 2010 Posts: 12 Location: Wisconsin
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Posted:Thu Nov 04, 2010 5:34 pm Post subject |
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Today I shipped about 50 lbs of dried grass clippings to a gentleman who is going to pelletize them and ship them back to me for a trial in my AE. With a little luck, I'll have the pellets back by the end of the month, just in time to turn the stove on.
I'm thinking that the stove will have to be set on the utility pellet setting or maybe the wheat setting. I'm going to experiment with 100% grass and various blends of grass and wood.
I'll post results when I have them. |
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